AI-Powered Poultry Grading
A camera box that mounts to your ceiling, scans every bird from six angles, and sends A/B/C to your PLC. Installs in a day. We don't touch your line.
Average
processing time
Synchronized GigE
cameras
Detection accuracy
across all defect types
Continuous operation
zero accuracy drift
01 — The Problem
Every time a borderline bird passes the grading station, your operators make a split-second call. After years of complaints from premium buyers and retraining from management, they've learned to play it safe — if it might be B, they grade it B.
That means premium birds going to standard channels. Across millions of birds per year, the revenue bleeds silently. And the problem isn't training — human visual accuracy caps at 87%. That's biology, not a skill gap.
Annual loss at 100K birds/day, 5% misgrade rate
50K birds/day
Max human accuracy
02 — How It Works
Six GigE cameras fire simultaneously — full 360° surface coverage in a single coordinated trigger.
Deep learning model identifies skin tears, bruising, broken bones, and feathering in 174ms on NVIDIA GPU.
Deterministic rules assign A, B, or C. 3D deduplication prevents false downgrades and protects yield.
Grade signal hits your PLC via EtherNet/IP before the bird reaches the diverter. Gate pre-positioned every time.
Communicates via EtherNet/IP — works with all major poultry processing lines
If just 5% of your birds are being downgraded unnecessarily at 100,000 birds per day, that's $25,000–$50,000 in lost revenue every single day.
03 — See the System
Watch the system run on a live processing line — capture, detect, grade, route.
04 — What You Get
Keeps pace with the conveyor at any line speed. Inspection happens inline with zero slowdown to your operation.
Same standard every shift. No operator fatigue, no complaint-driven drift, no Monday morning accuracy dips.
Every bird recorded: six images, defect coordinates, grade, timestamp. USDA-ready. Searchable. Exportable.
3D deduplication maps overlapping camera detections to one defect. A bruise seen by two cameras counts once.
Grade hits the PLC before the bird reaches the gate. No late rejections. No mis-routes. Gate pre-positioned every time.
Retrain the AI for new defect types, new product varieties, or new grading standards. No new hardware needed.
The line, end to end
05 — Let's Talk
We'll observe your grading station and tell you exactly what we'd do. No charge. No pitch. If it doesn't make sense for your operation, we'll say so.
Plant walk
We visit your facility and observe your grading process.
Custom configuration
Camera placement, PLC integration, and grading rules for your line.
Build and deliver
Hardware delivered in 4–6 weeks. Installation in one day.
Go live
AI model trained on your line in 2–3 weeks. System operational.
Tell us about your operation. We'll reply within one business day.
Built and deployed by Singh Automation, LLC — Portage, MI · FANUC Authorized System Integrator